JETBOXX®
Fixed dryer station

Removable drying containers - Dryer docking stations

Pre-drying station HELIO®MAT

The material can be predried in removable drying containers at the batch dryer. The drying container can be removed and brought to the processing machine if needed. It will be attached directly onto the feeding section there and the material to be dried can be processed. If the material should be kept dry on the machine, a JETBOXX® docking plate with dryer control are used in addition.

  • Pre-drying station for quick material change
  • Dryer station for sampling batches
  • Batch drying for small quantities / sampling
  • Laboratory applications
  • Cleanroom supply with hermetically sealed dry material containers

Benefits


  • Material change without dead time
  • No humidifying afterwards
  • No problems with cleaning
  • Detachable drying containers
  • By installing a conveyor device, it is possible to immediately switch to continuous drying with automatic refill.

Low construction depth


The dryer can be placed directly against the wall as the HELIO®MAT can be operated just from the front. Benefit: low space requirement

Docking system


The sliding rail of the rack surrounds the rail of the docking station for a better handover of the drying container.

Every docking station is an independent JETBOXX® dryer


The HELIO®MAT dryer station can perform up to four independent drying operations. Each docking station is a full JETBOXX® WINsystem® dryer and can be individually programmed.


Full WINsystem® equipment



  • Plastic database
  • Quick selection of drying programs
  • Dew point monitoring (optionally)
  • Container and material depending
    dryer settings
  • Overdrying protection
  • Customer-specific
    drying programs can be stored
  • Graphic display, 10 languages
  • Weektimer per station
more information

Drying containers

For portions of 0.5 - 30 kg

Choose between eight different drying container sizes. The drying containers can be opened easily on top for filling or cleaning. Glass containers have a swivelling cover, 6/12/20/30 liter containers are equipped with a hinged cover. Glass drying containers with a volume of 0.5 - 5 liters are particularly energy-saving despite full transparency thanks to their special double-walled glass construction. Uniform distribution guarantees, that your material is dry and homogeneous at the right temperature.

0,5
liter
1,0
liter
2,5
liters
5,0
liters
6
liters
12
liters
20
liters
30
liters
HELIO®MAT 0,5 - 5 6/12 20/30
number of docking stations 2 2 2
drying container sizes 0,5 - 5 liters 6|12 liters 20|30 liters
width [mm] 1000 1000 1250
depth [mm] 495
total connected load [kW] 0,92 1,62 1,62
dry air max. [m³/h] 2 x 4,8 2 x 7,2 2 x 9,6
dry ability max. [kg]* 2 x 3 2 x 7,2 2 x 18
heating power [Watt] 2x 400 2 x 750 2 x 750
drying temperature max. [C°] 185 °C
drying system released compressed air/N2
dew point drying gas [C°] -20 / (-60 with Option UP2000 possible)
compressed air connection [bar] 6
power supply 400V / 3Ph / 50/60 Hz
HELIO®MAT 0,5 - 5 HELIO®MAT 6/12 HELIO®MAT 20/30
for drying containers 0,5/1/2,5/5 liters for drying containers 6 or 12 liters for drying containers 20 or 30 liters
HELIO®MAT stations can be combined to make 4-fold station (common power supply and dew point measuring).
Movable rack

Once the drying time has elapsed the hermetically sealed containers can be transported easily to the point of use.

Machine

The drying container filled with dryed granules is attached directly onto the injection molding machine via the sliding rail.

Keeping dry during processing

The JETBOXX® docking plate including the dryer control is mounted onto the injection molding machine. The drying containers are docked via a sliding rail.

Filling

The filling from a material container is possible manually or using a compressed air based hopper loader, which is placed on the container cover.

JETBOXX® Docking system

for mobile drying containers



The docking plate serves as holding device for the dryer control and as docking station for changing drying containers, mounting with machine adapter on sliding rail.

When the drying time has elapsed the hermetically sealed containers can be moved comfortably by rack to the point of consumption.

Docking plate with
L-claw
with locking lever
Dryer control Docking unit Drying container with
L-claw and
locking lever

Docking versions for mobile drying containers

Version A

The dryer filled with dried granules is attached directly onto the feed section of the injection molding machine via a sliding rail.

Version B

A docking plate with dryer control is fixed on the injection molding machine. The drying containers are docked via a sliding rail.

Version C

The docking plate including the dryer control is fixed directly on the injection molding machine. The drying containers are docked via a sliding rail. The dried granules are conveyed via a sucion device onto the injection molding machine.

Version D

The docking plate and dryer control are mounted on a base frame / stand-alone station.



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