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Big-Bag & Oktabin
OKTOMAT®|Discharging stations -
Dry-Air Technology
Plastic granulate dryer -
Granulate + Regrind
Dedusting devices - SERVICE
- HELIOS
Stationary plastics dryer with JETBOXX® technology
HELIO®MAT
Pre-drying station with removable drying containers
Fixed drying station for plastic granulate
The material can be pre-dried in drying containers at the stationary plastics dryer. The drying container can be removed and brought to the processing machine if needed. It will be attached directly onto the feeding section there and the dried batch can be processed. If the material should be kept dry on the machine, the JETBOXX® docking system forms a compact top-mounted dryer in addition.
- Pre-drying station for quick material change
- Dryer station for sampling batches
- Batch drying for small quantities / sampling
- Laboratory applications
- Cleanroom supply with hermetically sealed dry material containers
Benefits
By mounting a conveying device, it is possible to switch immediately to continuous drying with automatic refill.
- Material change without waiting time
- No humidifying afterwards
- No problems with cleaning
- Detachable drying containers
Low construction depth
The dryer can be placed directly against the wall as the HELIO®MAT can be operated just from the front. Benefit: low space requirement.
Docking system
The sliding rail of the rack wraps around the rail of the docking station for a better handover of the drying container.
Use as pre-drying station
- Fixed dryer station
The filling from a material container is possible manually or using a compressed air based hopper loader, which is placed on the container cover. The drying containers are docked at the station and the material is specifically pre-dried.
- Movable rack
Once the drying time has elapsed the hermetically sealed containers can be transported easily to the point of use.
- Machine
The drying container filled with dryed granules is attached directly onto the injection molding machine via the sliding rail.
- Keeping dry
If the material should be kept dry on the machine, a JETBOXX® docking plate with dryer control are used in addition. The drying containers are docked via a sliding rail.
JETBOXX® Docking system
JETBOXX® Docking system
The docking plate serves as holding device for the dryer control and as docking station for changing drying containers, mounting with L-shape sliding guide on sliding rail. When the drying time has elapsed the hermetically sealed containers can be moved comfortably by rack to the point of consumption.
- Docking plate
- Dryer control JETBOXX®
- L-shape sliding guide with locking lever
- Drying container with L-shape sliding guide and locking lever
Version A
The dryer filled with dried granules is attached directly onto the feed section of the injection molding machine via a sliding rail.
Version B
A docking plate with dryer control is fixed on the injection molding machine. The drying containers are docked via a sliding rail.
Version C
The docking plate including the dryer control is fixed directly on the injection molding machine. The drying containers are docked via a sliding rail. The dried granules are conveyed via a suction device onto the injection molding machine.
Version D
The docking plate and dryer control are mounted on a base frame / stand-alone station.
Drying containers
For portions of 0.5 - 30 kg
Choose between eight different drying container sizes. The drying containers can be opened easily on top for filling or cleaning. Glass containers have a swivelling cover, 6/12/20/30 liter containers are equipped with a hinged cover. Glass drying containers with a volume of 0.5 - 5 liters are particularly energy-saving despite full transparency thanks to their special double-walled glass construction. Uniform distribution guarantees, that your material is dry and homogeneous at the right temperature.
JETBOXX® docking station
Every docking station is an independent JETBOXX® dryer
The HELIO®MAT dryer station can perform up to four independent drying operations. Each docking station is a full JETBOXX® WINsystem® plastic granulate dryer and can be individually programmed.
Full WINsystem® equipment
- Plastic database
- Overdrying protection
- Weektimer per station
- Dew point monitoring (optionally)
- Quick selection of drying programs
- Customer-specific drying programs can be stored
- Graphic display, 10 languages
- Container size and material depending dryer settings
Calibration service
Dryer calibration as standard
All HELIOS dryers are factory calibrated and delivered with a calibration certificate.
Repeat calibrations
are possible at the HELIOS plant.
Long-term warranty for all* dryers regarding
- Maintenance
- Repeat calibration
- Availability of interim devices
*for all JETBOXX® dryers built since 1998
After Sales Service
We do not leave you alone with the HELIOS components, but accompany you over the entire duration of the project, from selecting to commissioning and training of your staff.
This is what the partnership exactly involves.
As to the different application possibilities of our products, our engineers are glad to give you advice and to inform you about the latest technical developments - also for possible upgrades.
- consulting
- commissioning
- training
- interims devices
- dryer calibration
- spare parts leaving within 48h
Technical specifications
 |
 |
 |
 |
|
|---|---|---|---|---|
| HELIO®MAT 0,5 - 5 | HELIO®MAT 6 | 12 | HELIO®MAT 20 | 30 | Example: 4-fold station | |
| docking stations | 2 | 2 | 2 | 4 |
| drying container sizes | 0,5 | 1,0 | 2,5 | 5,0 liters | 6 | 12 liters | 20 | 30 liters | 0,5 | 1,0 | 2,5 | 5,0 + 20 | 30 liters |
| width | 1000 mm | 1000 mm | 1250 mm | 2250 mm |
| depth | 495 mm | 495 mm | 495 mm | 495 mm |
| total connected load | 0,92 kW | 1,27 kW | 1,62 kW | 2,54 kW |
| dry air max. | 2 x 4,8 m³/h | 2 x 7,2 m³/h | 2 x 9,6 m³/h | 2 x 4,8 m³/h + 2 x 9,6 m³/h |
| drying capacity max. | 2 x 3 kg | 2 x 7,2 kg | 2 x 18 kg | 2 x 3 kg + 2 x 18 kg |
| heating power | 2x 400W | 1x 400W 1x750W | 2x 750W | 2300W |
| drying temperature max. | 185 °C | 185 °C | 185 °C | 185 °C |
| drying system | released compressed air/N2 | released compressed air/N2 | released compressed air/N2 | released compressed air/N2 |
| dew point drying gas | -20C° (-60C° with option UP2000 possible) |
-20C° (-60C° with option UP2000 possible) |
-20C° (-60C° with option UP2000 possible) |
-20C° (-60C° with option UP2000 possible) |
| compressed air connection | 6 bar | 6 bar | 6 bar | 6 bar |
| power supply | 400V / 3Ph / 50/60 Hz | 400V / 3Ph / 50/60 Hz | 400V / 3Ph / 50/60 Hz | 400V / 3Ph / 50/60 Hz |
Practical examples
Do you have any questions about us or our products?
Just send us a quick message and we’ll gladly get back to you via phone or mail to answer any open questions.
Customer support service by telephone
We will gladly answer all open questions.
or use your own e-mail program:
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