OKTOMAT®

OKTOMAT® automatic discharging station for Octabin and Big Bag – The Original, MADE IN GERMANY – engineered for process-reliable, residual-free emptying of bulk materials

Automatic discharging stations for Octabin and Big Bag

For all free-flowing, up to „difficult“ materials

  • Just pallet jack will do
  • Complete emptying possible
  • No tilting or turning of the bulk bag
  • Decades of experience from thousands of installations
  • Outstanding customer satisfaction

Conventional discharge stations problem


Conventional discharging systems for octabins and Big Bags often cause difficulties and are not always practical . The bulk emptying process is often interrupted and leads to production disruptions. The film bag is sucked in or the suction pipe drains itself. Especially at the end of the discharging process, a large quantity of bulk material remains in the bigbag or octabin. It requires a considerable amount or personell resources to empty the bulk bag completely. An operator has to guide the suction pipe by hand until the emptying is complete.

The OKTOMAT® solution


OKTOMAT® discharging stations use various technical solutions for smooth emptying without residues.

  • The vibrating suction head breaks up stably lumps in the bulk material
  • Spacers below the suction head prevent the plastic bag from being sucked in
  • The automatic bag-tightening mechanism continuously pulls the BigBag or inliner upwards, causing the bulk material to trickle down the side walls.
  • The suction head automatically follows the falling filling level
     

The OKTOMAT® discharging stations can thus empty BigBags and Octabins completely and process-reliably without manual intervention. 

Automatic bag tightening system


During the suction, the OKTOMAT®'s automatic bag tightening system pulls the flexible container wall upwards and inwards. This exerts forces on the material located in the edge area. The bulk material flows to the central suction point. At the end of the emptying process, the empty container is automatically pulled up from the floor.

Oscillating system as a flowing aid for bridge-forming bulk materials


Thanks to their patented oscillation systems, OKTOMAT® SOS series  are also capable of emptying poorly flowing and bridge-forming bulk materials. The suction head and the film/big bag tensioner each have their own oscillation system.

Common applications are:

  • different kinds of regrind
  • free-flowing powders 
  • bridge-forming granules like TPE/soft PVC
  • agglomerates or similar
  • foodstuffs/salts
  • free-flowing minerals
     

Video

Types of bulk bags

Applicable for all bulk bag types

The OKTOMAT® handles easily and effectively the emptying of all common types of Big Bags, octabins, folding boxes, mesh boxes, containers with foil inserts, aluminum-coated liners, multi-purpose containers, etc.

  • Octabins         bulk bag with foil inlet
  • BigBags          bulk bag with loops
  • Mesh boxes   boxes with foil-inliner

Just pallet jack will do

Simply use a pallet jack to move the bulk bags, clamp the foil/bag and the suction will follow without supervision and risk of interruption. The bulk bags will be completely emptied in the process.
 

Materials

For all free-flowing materials

OKTOMAT® ECO emptying stations are ideally suited for all free-flowing bulk materials. The following bulk materials are suitable for emptying and conveying:

  • Granulates
  • Pellets
  • Regrinds
  • Agglomerates
  • Glass fibres
  • Rubber cubes
  • Powders
  • WPC
  • Activated carbons
  • Fine resins
  • Food
  • Salts

 

The OKTOMAT®-SOS series is also capable of emptying poorly flowing materials due to its oscillating systems.

History of a success story

OKTOMAT® system discharging station wins out worldwide

HELIOS was granted an EP and US patent for a suction device based on a patent application in 1995, in which a floating suction head is used for discharging bulk bags from above instead of the usual suction pipe. The foil bag is automatically pulled upwards via tension/clamping device in order to achive a virtually complete discharging.

This fundamental idea, which was progressively developed by adding further process and device features, such as

  • Raising the empty bulk bag of the floors
  • Clamping of the foil bag by means of a tension belt
  • Oscillation of the suction head while dischargingg
  • Fluidization of the bulk material by compressed air via nozzles at the suction head
  • Tensioning and relieving the bulk bag wall while discharging

which also were protected by patent, led to the system OKTOMAT®
 

Depending on the task, various frame types have proven to be particularly advantageous in practice. 
Since the first presentation at the FAKUMA in 1996, more than 5000 systems have been installed worldwide.

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