Reduce waste, increase efficiency
Waste
- Burnings (black dots)
- Unmelted parts (white dots)
- Cords
- Surface problems
- Reduced mechanical properties
Disruptions at the processing machine
- Clogging and crust formation
at the feeding zone - Abrasion on screw and barrel due
to charred dust - Frequent machine downtime
Maintenance
- Malfunctions in the conveying line
- Clogged filters
- Sensor issues
- Increased effort for cleaning and
fault acknowledgment
By using a suitable HELIOS deduster, you avoid rejects,
machine downtime and reduce maintenance cost.
Only dedusted granulate enables the production of sophisticated technical parts
By a professional material cleaning, the quality of the resin can be brought back to its original state and optically perfect parts can be produced from it.
Example: PMMA raw granulate before and after dedusting.
In plastics processing, especially injection moulding, absolutely clean raw materials without dust and other contaminations are required to produce high-quality parts. As these often only arise during conveying, HELIO®Clean granulate cleaners are combined conveying and dedusting systems for direct installation on the processing machine, which transfer the perfectly dedusted granulate/regrind to the plasticising unit.
- Improved parts quality
- Avoidance of scrap
- More regrind can be used
- Less machine downtime
4 proven model ranges are available
Configurator to determine the suitable dedusting device
Discover the perfect product with just a few specifications
Compare dedusting devices
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|---|---|---|---|---|
| HELIO®Clean 2 | HELIO®Clean 2 MIX | HELIO®Clean 3 | Next Generation: HELIO®Clean 5 | HELIO®Clean Pro | |
| Degree of dedusting | sufficient | good | perfect | perfect |
| Material throughput* | up to 25 kg/h | up to 10 kg/h | up to 25 kg/h | up to 150 kg/h |
| dedusting portion | 0.25 liters | 0.38 liters | 0.38 liters | 0.5 - 2.0 liters |
| Conveying technology | Venturi suction lance(s) | Venturi suction lance | Venturi suction lance | Suction blower in the control stand |
| process | Whirling up by compressed air jet from above | Air sifting with ion shower | DKM process | DKM process in preparation |
| Ioniser | No ionisation | 1 ioniser | 1 ioniser | 2 ionisers |
| Degree of dedusting | sufficient | good | perfect | perfect |
| Dust removal | Separate dust collection container | Separate dust collection container | Separate dust collection container | Dust collector integrated in control stand with automatic filter cleaning |
| Features |
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| place of operation |
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| HELIO®Clean 3 | HELIO®Clean 5 | HELIO®Clean Pro |
*depending on material and required degree of dedusting; example based on PMMA/PC/COC/COP
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