Dedusting device for plastic granulate
HELIO^®Clean 5

Reliable dust removal by the new DKM process

Conveying / dedusting device with ion shower

The new HELIO®Clean 5 conveying / dedusting device has been specially developed for injection moulding processes with small to medium throughputs of up to 25 kg/h. It is suitable for direct mounting on a processing machine (type M) or on container (type B). With the aid of a dedusting adapter, the HC-5 M can be integrated into an existing conveying line on site.

small and efficient
compact construction
light weight
air sifting with ion shower
SUPERCLEAN function
special glass construction
easy operation
Interface: MODBUS RTU
dust collection container in 5.5 liters effective size

Cleaning by ions
New DKM process
Optimum price/performance ratio
Material throughput up to 25 kg/h**

** depending on material and required degree of dedusting;
example based on PMMA/PC/COC/COP

description-HELIO®Clean-5-dedusting-device-with-new-DKM-process

HELIO®Clean 5 type M on dedusting adapter

New DKM process

Example of perfectly dedusted plastic granulate

Conveying
an exactly equal portion of granulate
Air sifting I
Air sifting II
Cleaning I
Cleaning II

Control

Fig.: model year 2025

HELIO^®Clean 5: Type M

Standard equipment

Version with portioner, 0.5-liter intermediate container and machine adapter for mounting on processing machine or dedusting adapter
1-component version
3 m conveying hose set with venturi suction lance
Special glass, abrasion-resistant and viewable from all sides
SUPERCLEAN function

Options

Conveying hose set long (5 m)
Intermediate container 5 liters
Dedusting adapter
Dust collection container with automatic filter cleaning + 5 m dust removal hose

material throughput	max. 25 kg/h*
dedusting portion	0.38 liter
process	DKM process
ioniser	1 ioniser standard
dust removal	separate dust collection container
control	HELIO^®Clean 5 control
features	Compact construction Cleaning of the sifting glass with ion flushing special glass construction SUPERCLEAN function Interface: MODBUS RTU Preparation for “connect” or OPC-UA version
place of operation	directly mounting on processing machine, container or dedusting adapter

* depending on material and required degree of dedusting; example based on PMMA/PC/COC/COP

HELIO^®Clean 5: Type B

Standard equipment

Version with portioner for mounting on container
1-component version
3 m conveying hose set with venturi suction lance
Special glass, abrasion-resistant and viewable from all sides
SUPERCLEAN function

Options

Conveying hose set long (5 m)
Adapter flange ring
Dust collection container with automatic filter cleaning + 5 m dust removal hose

material throughput	max. 25 kg/h*
dedusting portion	0.38 liter
process	DKM process
ioniser	1 ioniser standard
dust removal	separate dust collection container
control	HELIO^®Clean 5 control
features	Compact construction Cleaning of the sifting glass with ion flushing special glass construction SUPERCLEAN function Interface: MODBUS RTU Preparation for “connect” or OPC-UA version
place of operation	directly on container

* depending on material and required degree of dedusting; example based on PMMA/PC/COC/COP

Practical image of a HELIO®Clean 5 in the feeding zone of an injection molding machine

Practical example of a dedusting dryer with HELIO®Clean 5 on the feeding zone of an injection molding machine

Equipment

Conveying hose set

Compressed air driven Venturi suction lance
short or long version
Conveying height up to 6 m
Conveying hose
PUR-H DN 32 (3 m) with earthing
compressed air line bundled with hose

Options

Conveying hose long (5 m)

Dust removal

Standard: dust collecting container

Dust collecting container in 5,5 liters effective size
Dust removal hose 5 m (DN-50)

The separated dust is removed into a dust collecting container. An integrated exhaust air filter ensures dust-free ambient air.

Optional dust removal: dust collecting container with automatic filter cleaning

Option: dust collecting container with automatic filter cleaning

Dust collecting container in 15 liters effective size
Dust removal hose 5 m (DN-50)

The separated dust is removed into a dust collecting container. An integrated exhaust air filter with automatic filter cleaning ensures dust-free ambient air.

Dedusting adapter for integration on existing conveying systems at site

The existing on-site conveying unit remains in use - it is simply moved sideways on a sliding rail. At this new position a suction device is located under the rail, from which the conveyed material is sucked into the HELIOS dedusting device, dedusted in portions and transferred to the processing machine (type A).

more Information