Deduster for plastic granulate & pellets
HELIO®Clean 3

Reliable dust removal through a 3-stage dedusting technology

Conveyor / dedusting unit with ion shower

The new HELIO®Clean 3 conveyor / dedusting unit has been specially developed for injection moulding processes with small to medium throughputs and is suitable for direct mounting on the injection unit or a drying container.

  • small and powerful
  • compact construction
  • low weight
  • air separation with ion shower
  • 1- or 2-component version
  • special glass construction
  • simple operation
  • Cleaning by means of ions
  • 3-stage dedusting technology
  • Optimum price/performance ratio
  • Material throughput up to 25 kg/h*

*depending on material and required degree of dedusting example based on PMMA/PC

Dedusting process

Air-floating with ion shower and dust suction

3-stage dedusting technology

Conveying speed and air-floating power steplessly adjustable.

Filling

The material is gently conveyed into the sifting glass with simultaneous dust separation already during filling.

Air floating + ion shower

Dust separation by air-floating with ionized air with freely adjustable whirling.

Cleaning

The sifter glass is cleaned and neutralised with ionized air between two filling processes.

 

Ion shower while whirling-up in the air fountain

While the granulate is whirled up and circulated in the deduster, a continuous stream of ionized air is blown through the portion to be dedusted.

In this way, the binding forces between dust particles and granules are reduced to such an extent that the dust loosens and can be separated by air-floating. Due to the special glass construction, the ions are particularly „long-lasting“ and therefore lead to a high efficiency of the ion shower.

Special glass construction

The dedusting chamber is made of abrasion-resistant special glass. This enables efficient cleaning with the aid of ions, as these are not neutralised immediately when they hit the sifter wall, but can release the binding forces between dust and granules over a longer period of time. This design also enables the conveying and cleaning process to be viewed from all sides.

Assembly versions


HELIO®Clean 3 Type M

Mounting on processing machine


HELIO®Clean 3 on injection unit. Conveying and dedusting of the material directly on the feeding zone. Intermediate container with 0.5 liter volume. Machine adapter with L-claw.

 

Standard equipment

  • Version for mounting on processing machine with intermediate container 0,5 liter and machine adapter
  • 1-component version
  • Compact version (control on the unit)
  • 3 m conveying hose set with venturi suction lance
  • Dust collection container + 5 m dust removal hose
  • Special glass, abrasion-resistant and viewable from all sides

Options

  • 2-component design HELIO®Clean 3 MIX
  • Split version (control unit can be mounted separately)
  • Conveying hose set long (5 m)
  • Dust collection container extension
    (+11 litres volume)
  • Sifting glass extension +100mm
     
material throughputmax. 25 kg/h*
dedusting portion0,38 - 0,5 liter
processair-floating with whirling up by ionized compressed air from below
ionizer1 ionizer standard
dust removalseparate dust collection container
controlHELIO®Clean 3 control
features
  • compact or split version
  • 1- or 2-components version
  • separate dust collection container
  • intermediate container for dedusted material
  • cleaning of dust collection chamber with ion flushing
  • Venturi suction lances
place of actionmounting on processing machine
or Dedusting module

* depending on material and required degree of dedusting example based on PMMA/PC


HELIO®Clean 3 Type B

Mounting on drying container with portioner


JETBOXX® dryer with HELIO®Clean 3. Conveying with dedusting of the material directly to drying container or intermediate container 0,5/2,0/5,0 liter. The HELIOS portioning device provides a reproducible, always the same dust separation portion with controlled transfer to a downstream (drying) container.

Standard equipment

  • Version with portioner for mounting on container
  • Adapter flange ring
  • 1-component version
  • Compact version (control on the unit)
  • 3 m conveying hose set with venturi suction lance
  • Dust collection container + 5 m dust removal hose
  • Special glass, abrasion-resistant and viewable from all sides

Options

  • 2-component design HELIO®Clean 3 MIX
  • Split version (control unit can be mounted separately)
  • Conveying hose set long (5 m)
  • Dust collection container extension
    (+11 litres volume)
  • Sifting glass elevation +100mm
  • Intermediate container 0,5 / 2,0 / 5,0 liter
material throughputmax. 25 kg/h*
dedusting portion0,38 - 0,5 liter
processair-floating with whirling up by ionized compressed air from below
ionizer1 ionizer standard
dust removalseparate dust collection container
controlHELIO®Clean 3 control
features
  • compact or split version
  • 1- or 2-components version
  • separate dust collection container
  • intermediate container for dedusted material
  • cleaning of dust collection chamber with ion flushing
  • Venturi suction lances
  • with/without portioner
place of actiondirectly on container with portioner
or Dedusting module

* depending on material and required degree of dedusting example based on PMMA/PC

Equipment

Conveying hose set

  • Compressed air driven Venturi suction lance
    short or long version
    Conveying height up to 8 m
  • conveying hose
    PUR-H DN 32 (3m) with earthing
    compressed air line bundled with hose

Options

  • conveying hose long (5 m)

Dust removal

  • dust collection container
    5,5 liter volume
  • dust removal hose
    DN-50 5m

The separated dust is removed into a separate dust collection container. An integrated exhaust air filter ensures dust-free ambient air.

Options

  • dust collection container extension
    + 11 litre volume

Dedusting module for conveying systems

Integration of all HELIO®Clean dedusting devices in conveying systems of any make

The existing on-site conveying equipment will remain in use - it is only moved sideways onto a sliding rail. In this new position there is a suction device under the sliding rail from which the material conveyed is sucked into the HELIOS dust separation device, the dust is removed portion by portion and then it is transferred to the processing machine.

more Information

 

 

 

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