Dedusting device for plastic granulate
HELIO^®Clean 3

Reliable dust removal by 3-stage dedusting process

HELIO®Clean 3: dedusting device for plastic granulate

HELIO®Clean 3 type M on dedusting adapter

Conveying / dedusting device with ion shower

The new HELIO®Clean 3 conveying / dedusting device has been specially developed for injection moulding processes with small to medium throughputs of up to 10 kg/h. It is suitable for direct mounting on a processing machine (type M) or on container (type B). With the aid of a dedusting adapter, the HC-3 M can be integrated into an existing conveying line on site.

small and efficient
compact construction
light weight
air sifting with ion shower
special glass construction
easy operation
dust collection container in 5.5 liters effective size

Cleaning by means of ions
3-stage dedusting process
Optimum price/performance ratio
Material throughput up to 10 kg/h*

* depending on material and required degree of dedusting;
example based on PMMA/PC/COC/COP

3-stage dedusting process

Conveying speed and air sifting power Infinitely adjustable.

Filling
The material is gently conveyed into the sifting glass with simultaneous dust separation already during filling.
Air sifting + ion shower
Dust separation by air sifting with ionised air with freely adjustable whirling.
Cleaning
The sifter glass is cleaned and neutralised with ionised air between two filling processes.

Control

Fig.: model year 2025

Staubabtrennung beim Windsichten durch ionisierte Luft

Ion shower while air sifting in the material fountain

While the granulate is whirled up in the deduster, a continuous stream of ionised air is blown through the portion to be dedusted.

In this way, the binding forces between dust particles and granules are reduced to such an extent that the dust loosens and can be separated by air sifting. Due to the special glass construction, the ions are particularly „long-lasting“ and therefore lead to a high efficiency of the ion shower.

Special glass construction

The dedusting chamber is made of abrasion-resistant special glass. This enables efficient cleaning with the aid of ions, as these are not neutralised immediately when they hit the sifter wall, but can release the binding forces between dust and granules over a longer period of time.

This design also enables the conveying and cleaning process to be viewed from all sides.

HELIO^®Clean 3: Type M

Standard equipment

Version with portioner, 0.5-liter intermediate container and machine adapter for mounting on processing machine or dedusting adapter
1-component version
3 m conveying hose set with venturi suction lance
Dust collection container + 5 m dust removal hose
Special glass, abrasion-resistant and viewable from all sides

Options

Conveying hose set long (5 m)
Dust collection container extension
(+11 liters volume)
Intermediate container 5 liters
Dedusting adapter

material throughput	max. 10 kg/h*
dedusting portion	0.38 liter
process	air sifting with ion shower
ioniser	1 ioniser standard
dust removal	separate dust collection container
control	HELIO^®Clean 3 control
features	compact construction cleaning of the sifting glass with ion flushing Venturi suction lance special glass construction
place of operation	directly mounting on processing machine, container or dedusting adapter

* depending on material and required degree of dedusting; example based on PMMA/PC/COC/COP

HELIO^®Clean 3: Type B

Standard equipment

Version with portioner for mounting on container
1-component version
3 m conveying hose set with venturi suction lance
Dust collection container + 5 m dust removal hose
Special glass, abrasion-resistant and viewable from all sides

Options

Conveying hose set long (5 m)
Dust collection container extension
(+11 liters volume)
Adapter flange ring

material throughput	max. 10 kg/h*
dedusting portion	0.38 liter
process	air sifting with ion shower
ioniser	1 ioniser standard
dust removal	separate dust collection container
control	HELIO^®Clean 3 control
features	compact construction cleaning of the sifting glass with ion flushing Venturi suction lance special glass construction
place of operation	directly on container

* depending on material and required degree of dedusting; example based on PMMA/PC/COC/COP

Practice image: HELIO®Clean 3 on the feeding zone of an injection molding machine

Practical example: dedusting dryer with HELIO®Clean 3 on the feeding zone of an injection molding machine

Equipment

Conveying hose set

Compressed air driven Venturi suction lance
short or long version
Conveying height up to 6 m
conveying hose
PUR-H DN 32 (3 m) with earthing
compressed air line bundled with hose

Options

conveying hose long (5 m)

Dust removal

Standard: dust collecting container

dust collecting container in 5,5 liters effective size
dust removal hose 5 m (DN-50)

The separated dust is removed into a dust collecting container. An integrated exhaust air filter ensures dust-free ambient air.

Optional dust removal: dust collecting container with automatic filter cleaning

Option: dust collecting container with automatic filter cleaning

dust collecting container in 15 liters effective size
Dust removal hose 5 m (DN-50)

The separated dust is removed into a dust collecting container. An integrated exhaust air filter with automaically filter cleaning ensures dust-free ambient air.

Dedusting adapter for integration on existing conveying systems at site

The existing on-site conveying unit remains in use - it is simply moved sideways on a sliding rail. At this new position a suction device is located under the rail, from which the conveyed material is sucked into the HELIOS dedusting device, dedusted in portions and transferred to the processing machine (type A).

more Information